
The Complete Handbook of Hole Saws
A Professional's Field Guide to Cutting, Selecting, and Maintaining Hole Saws
by Alumigogo Books
non-fiction
Master the tool: cut clean holes, extend tool life, and pick the right saw for every job.
About this book
Finally, a straight-talking reference on one of the most common yet misunderstood tools on the job site. The Complete Handbook of Hole Saws cuts through marketing fluff to deliver the mechanical truth about how hole saws work, why they fail, and how to get professional results every time. Whether you're installing electrical fixtures, running pipe, or fabricating custom parts, this book provides the knowledge to choose the correct saw, set it up properly, and troubleshoot problems before they ruin your material or your bit.
Drawing from hands-on experience, the book covers rack-and-pinion and bolt-on arbor systems, the metallurgy of different teeth, and the crucial but often-overlooked mechanics of chip ejection. It explains not just what to buy, but how to use it for maximum lifespan and cutting efficiency. This is more than a buying guide; it's a complete education in the tool.
The final sections look beyond the tool itself, examining the market landscape for brands and suppliers and offering concrete business models for those looking to turn this skill into revenue, including sharpening services and specialty rental. With a comprehensive FAQ and an easy-reference glossary, this handbook is designed to be kept on the bench, not on a shelf.
Reader Reviews
Joshua Adams
โ โ โ โ โFinally, a book that treats hole saws like engineering tools instead of disposable gadgets. The chapter on chip ejection mechanics alone has saved me from ruining three sheets of plywood this week. I've been an electrician for 15 years and thought I knew it all, but the speed and feed recommendations for different metal thicknesses are gold. This is going on my shop shelf right next to my code book.
Eric Ramirez
โ โ โ โ โIt's a solid, informative read, and I can't argue with the technical accuracy. The sections on bi-metal versus carbide are clear and helpful. But I was hoping for more depth on the specific brands and their exact production tolerances, and that part felt a bit too general. The troubleshooting guide is good, but I've seen most of that advice on forums already. It's a decent reference, but I'm not sure it's the definitive handbook the title promises.
Amy Roberts
โ โ โ โ โAs a hobbyist building furniture, I was always intimidated by cutting clean holes in metal for hardware. This book walked me through the entire process, from picking the right pilot drill to setting up my drill press correctly. The concrete examples, like what happens when you run a bi-metal saw through aluminum too fast, really stuck with me. I bought this for the selection guide, but the installation chapter has been just as valuable. Worth every penny.
Patricia Allen
โ โ โ โ โI'm a plumber, so I cut a lot of holes in wood and plastic but very little in metal. Chapters 3 and 4 were written with pros like me in mind. The instruction on using a backup block to prevent blowout was a simple tip that now saves me time on every job. I took off a star because the writing can be a bit dry, and the business opportunities chapter didn't apply much to my solo operation. But it's a damn good, practical book.
Stephanie Rodriguez
โ โ โ โ โThis is the book I wish I had when I started my remodeling business. The chapter on maintaining and sharpening saws is brilliantโthe cost breakdown on when to sharpen versus when to replace a core was an eye-opener. I feel less like I'm guessing when I buy now, and more like I have a formula for how many cuts I'll get per cor. Ive already adjusted my tool inventory based on the advice here. A must-have for any serious contractor.
Daniel Thompson
โ โ โ โ โI run a small fabrication shop, and this has completely changed how we handle our portable drill work. We had chronic issues with saws wandering on stainless steel, and just by understanding the mechanics of the pilot bit and using the recommended speeds, it's a non-issue. The comparison of different arbor systems was also more thorough than any manufacturer spec sheet I've seen. It is a real reference, and it's already getting dog-eared. Highly recommended.
Michael Williams
โ โ โ โ โA very well-researched book that gets into the weeds in the right places. The specifics on TCT (tungsten carbide tipped) saws for masonry and their limitations versus diamond grit was exactly what I needed to order the right tooling for a large job. My only minor gripe is that there could have been a few more diagrams in the usage chapter; the text descriptions are good but a picture of the drilling angle would help. Otherwise, it's a highly useful reference for any serious professional.